Our Process

Vale Arbor Design and Manufacturing Process

 

Each item that Vale Arbor offers goes through an extensive process to ensure you receive only the highest quality craftsmanship and value. We use a combination of precision technology and handcrafted skill to ensure you are absolutely thrilled with your purchase.

  1. The process starts with ensuring the ingredients used to create the acrylic sheet that will become your home accent are of the highest purity to ensure the acrylic is crystal clear, bright white, or shiny black.
  2. Those ingredients are used to create sheets of durable acrylic.
  3. The sheets are cut using a computer controlled cutting machine to ensure that each piece is shaped to precision.
  4. The pieces are then polished by hand to clean up the edges and any cutouts for handles or hardware are created.
  5. The pieces are assembled and bonded together with a unique solvent that makes the pieces lock together as one.
  6. The assembled item is then polished yet again to ensure that it shines and will present perfectly to its future owner.
  7. A series of quality control tests are performed paying special attention to durability, physical appearance, and solid bonding of the components. Any that do not pass one or more of these tests are recycled to be used for other applications.
  8. The finished tray is now wrapped to avoid scratching, then again wrapped but this time in bubble wrap.
  9. The tray is then boxed in an extra rigid box and packed in a carton to send for delivery.

From start to finish this process means that each Vale Arbor creation can take 30 days or more to craft from start to finish. The process is never rushed an our craftsmen take great pride in their work. We are always looking for ways to improve this process to continue to bring home furnishings to you that defy conventional standards of quality and value.